Hot-Mix Asphalt Paving Industry Steps to the Plate to Deliver Superpave

from On the Move, Winter (December) Quarter 1998, Volume 11, Number 4

Sixty-plus key representatives of contractors, equipment manufacturers, and materials suppliers from the hot-mix asphalt paving industry met December 1, 1998 in Salt Lake City to discuss construction techniques, paving equipment needs, and Quality Control/Quality Assurance (QC/QA) procedures relating to the construction of Superpave asphalt pavements. The meeting was hosted by Cate Equipment and Ingersoll-Rand/Blaw Knox. Doug Hubbard, District Product Support Manager of the Ingersoll-Rand company led the discussions with interactive presentations covering paving equipment design, operating procedures and paving techniques. UDOT Construction and Materials representatives Tom Smith, Wade Betenson, Hugh Kirkham, Larry Buss and Cameron Peterson provided valuable input to the discussions since Utah is a lead state in the implementation of Superpave technology.

Discussion was very candid regarding Superpave constructability issues, essential quality control measures, materials handling problems, and proper surface preparation prior to paving. The necessity of achieving required density in the pavement was cited as being the most critical to good pavement performance. Full consensus was registered with regard to the fact that Superpave mixes do require closer adherence to compaction temperature constraints and that additional compactive effort is required to achieve specified density. In addition, the factors of proper materials handling throughout the hot-mix production process, paver speed, rolling patterns, and selection of proper paving equipment that is well maintained were considered to be critical as well. The materials characteristics of Superpave mixes regarding percentage of coarse and fine particles and crushed faces must be fully recognized and accommodated in the construction process, along with the performance graded (PG) asphalt that is used.

Consensus was also noted regarding Superpave being the preferred choice for new or total reconstruction. The potential of the Superpave mix design system in reducing thermal cracking, eliminating premature rutting, and increasing the fatigue resistance of asphalt pavements was considered worth the cost of the extra effort in construction. Mr. Hubbard emphasized throughout his presentation that adherence to the following fundamental hot-mix asphalt paving practice is essential:

  1. Balancing hot-mix asphalt production delivery so that the paver does not stop.
  2. Proper materials handling throughout production, delivery and placement to eliminate segregation with the mix.
  3. Maintaining proper mix temperatures during mix production, placement and rolling.
  4. Operating the paver at the proper speed and balancing laydown with the compaction process.
  5. Using compaction test strips to establish proper rolling patterns, coverages and temperatures to achieve specified densities and to make adjustments for job-site conditions.
  6. Choosing the proper paver, pick-up machines, and rollers to do the work and keeping each piece of equipment well-maintained.
  7. Using well trained equipment operators and laydown crew.


Discussion also surrounded several fundamental issues that must be addressed from the design side. These issues included providing an asphalt mix design that meets all volumetric criteria, adequate lift thicknesses (i.e. 3 to 4 times the maximum nominal size of coarse aggregate), assuring that adequate surface preparation and support is provided prior to placement, and that adequate structural section is provided to accommodate the projected axle loads. In summary, thorough and proper engineering must be accomplished up-front along with good fundamental paving practices if the full potential of the Superpave mix design system is to be realized.

The hot-mix asphalt industry attendees, the UDOT representatives, and the equipment manufacturers are commended for the proactive, constructive comments and steps taken within this special workshop. Proper implementation and use of the Superpave mix design system requires a team approach to achieve the significant benefits it offers.

The T² Center is committed to assisting in the early implementation of Superpave technology through technical assistance, training, workshops, information and particularly through the special experimental project addressing Superpave Implementation at the Local Level. The latest information may be obtained by calling 1-800-822-8878 or from this website.